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Mar 5, 2007

Ford Taunus V4 engine

The Taunus V4 was a V4 piston engine with one balance shaft, introduced by Ford Motor Company in Germany in 1962. The German V4 was built in the Cologne plant and powered the Ford Taunus and German versions of the Consul, Granada and Transit. It was not a 'true' V engine as two opposing pistons did not share one crankpin on the crankshaft.

The V4 was later expanded into the Ford Cologne V6 engine that is used in the Ford Capri and many other Ford cars. The V4 engine was (and still is) also used in industrial applications: pumps, electrical generators, and in agricultural machinery. In automobiles, the Taunus V4 was replaced by the Ford OHC/Pinto engine.

Applications:

* Ford Taunus
* Ford Consul
* Ford Granada
* Ford Transit
* Saab 95
* Saab 96
* Saab Sonett (II-V4 and III)
* Matra 530


1.2

The 1.2 L (1183 cm³) version features an 80.0 mm bore and 58.86 mm stroke. Output was 40 hp (29 kW) and 80 Nm or 45 hp (33 KW) and 82 Nm.

Applications:

* 1962 - 1966 Ford Taunus 12M P4
* 1967 - 1968 Ford Taunus 12M P6


1.3

The 1,3 L (1288 cm³) version had an 84,00 mm bore and 58,86 mm stroke. Output was 50 hp (37 KW) and 95 Nm or 53 hp (39 KW) and 98 Nm.

Applications:

* 1966 - 1970 Ford Taunus 12M P6
* 1969 - 1972 Ford Capri


1.5

The 1.5 L (1498 cm³) V4 had a 90.0 mm bore and 58.86 mm stroke. It produced 55 hp (40 kW) and 107 Nm, 60 hp (44 kW) and 114 Nm or 65 hp (48 kW) and 117 Nm at 2500 RPM.

Applications:

* 1962-1966 Ford Taunus 12M P4
* 1966-1970 Ford Taunus 15M P6
* 1964-1967 Ford Taunus 17M P5
* 1967-1971 Ford Taunus 17M P7
* 1969-1972 Ford Capri
* 1967-1980 Saab 95 and Saab 96 (European market)
* 1967-1970 Saab 95, Saab 96 and Saab Sonett (USA market)

Since it the Saab 96 was used for rallying it was also tuned. In the rally versions it was bored out to 1784 cm³ and 1933 cm³ giving aroud 150 hp in the naturally aspired version and 200 hp DIN at 7000 rpm in the Saab 96 RC Turbo version doing 0 to 100 km/h in five seconds. SAAB also tuned the engine to 240 hp.


1.7

The 1.7 L (1699 cm³) V4 had a 90.0 mm bore and 66.8 mm stroke. It produced 65 hp (48kW) and 129 Nm, 70 hp (52 kW) and 137 Nm or 75 hp (55 kW) and 130 Nm.

Applications:

* 1964-1967 Ford Taunus 17M P5
* 1967-1971 Ford Taunus 17M P7
* 1967-1972 Matra 530
* 1969-1972 Ford Capri
* 1972-1975 Ford Consul (German version)
* 1975-1981 Ford Granada (German version)
* 1971-1974 Saab 95, Saab 96 and Saab Sonett, low compression version with 65 hp for USA market


Also, some DKW Munga, a Jeep like vehicle used in the German army were retrofitted with this Ford V4, to replace its standard two stroke engine.

Since the engine mounts and gearbox connections are identical between the Ford Cologne V6 engine and the V4, some vintage V4 Saab 96s were modified to take a V6, for rally racing, although this dramatically changed the weight distribution and steering characteristics.

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Jan 24, 2007

VTEC

VTEC (standing for Variable valve Timing and Electronic lift Control) is a system developed by Honda to improve the combustion efficiency of its internal combustion engines throughout the RPM range. This was the first system of its kind and eventually led to different types of variable valve timing and lift control systems that were later designed by other manufacturers (VVTL-i from Toyota, VarioCam Plus from Porsche, and so on). It was invented by Honda's chief engine designer Kenichi Nagahiro.



Introduction to VTEC


In the regular four-stroke automobile engine, the intake and exhaust valves are actuated by lobes on a camshaft. The shape of the lobes determines the timing, lift and duration of each valve. Timing refers to when a valve is opened or closed with respect to the combustion cycle. Lift refers to how much the valve is opened. Duration refers to how long the valve is kept open. Due to the behavior of the gases (air and fuel mixture) before and after combustion, which have physical limitations on their flow, as well as their interaction with the ignition spark, the optimal valve timing, lift and duration settings under low RPM engine operations are very different from those under high RPM. Optimal low RPM valve timing, lift and duration settings would result in insufficient fuel and air at high RPM, thus greatly limiting engine power output. Conversely, optimal high RPM valve timing, lift and duration settings would result in very rough low RPM operation and difficult idling. The ideal engine would have fully variable valve timing, lift and duration, in which the valves would always open at exactly the right point, lift high enough and stay open just the right amount of time for the engine speed in use.

VTEC can be used not only for economy but also for performance.

In practice, a fully variable valve timing engine is difficult to design and implement. Attempts have been made, using solenoids to control valves instead of the typical springs-and-cams setup, however these designs have not made it into production automobiles as they are very complicated and costly.

The opposite approach to variable timing is to produce a camshaft which is better suited to high RPM operation. This approach means that the vehicle will run very poorly at low RPM (where most automobiles spend much of their time) and much better at high RPM. VTEC is the result of an effort to marry high RPM performance with low RPM stability.

Additionally, Japan has a tax on engine displacement, requiring Japanese auto manufacturers to make higher-performing engines with lower displacement. In cars such as the Toyota Supra and Nissan 300ZX, this was accomplished with a turbocharger. In the case of the Mazda RX-7 (turbo) and RX-8, a wankel rotary engine was used. VTEC serves as yet another method to derive very high specific output from lower displacement motors.


DOHC VTEC

Honda's VTEC system is a simple method of endowing the engine with multiple camshaft profiles optimized for low and high RPM operations. Instead of one cam lobe actuating each valve, there are two - one optimized for low RPM stability & fuel efficiency, with the other designed to maximize high RPM power output. Switching between the two cam lobes is determined by engine oil pressure, engine temperature, vehicle speed, and engine speed. As engine RPM increases, a locking pin is pushed by oil pressure to bind the high RPM cam follower for operation. From this point on, the valve opens and closes according to the high-speed profile, which opens the valve further and for a longer time. The DOHC VTEC system has high and low RPM cam lobe profiles on both the intake and exhaust valve camshafts.

The VTEC system was originally introduced as a DOHC system in the 1989 Honda Integra sold in Japan, which used a 160 hp (119 kW) variant of the B16A engine. The US market saw the first VTEC system with the introduction of the 1991 Acura NSX, which used a DOHC VTEC V6. DOHC VTEC engines soon appeared in other vehicles, such as the 1992 Acura Integra GS-R.


SOHC VTEC

As popularity and marketing value of the VTEC system grew, Honda applied the system to SOHC engines, which shares a common camshaft for both intake and exhaust valves. The trade-off is that SOHC engines only benefit from the VTEC mechanism on the intake valves. This is because in the SOHC engine, the spark plugs need to be inserted at an angle to clear the camshaft, and in the SOHC engine, the spark plug tubes are situated between the two exhaust valves, making VTEC on the exhaust impossible.


SOHC VTEC-E

Honda's next version of VTEC, VTEC-E, was used in a slightly different way; instead of optimising performance at high RPM, it was used to increase efficiency at low RPM. At low RPM, one of the two intake valves is only allowed to open a very small amount, increasing the fuel/air atomization in the cylinder and thus allowing a leaner mixture to be used. As the engine's speed increases, both valves are needed to supply sufficient mixture. A sliding pin, which is pressured by oil, as in the regular VTEC, is used to connect both valves together and allows the full opening of the second valve.


3-Stage VTEC

Honda also introduced a 3-stage VTEC system in select markets, which combines the features of both SOHC VTEC and SOHC VTEC-E. At low speeds, only one intake valve is used. At medium speeds, two are used. At high speeds, the engine switches to a high-speed cam profile as in regular VTEC. Thus, both low-speed economy and high-speed efficiency and power are improved.


i-VTEC

i-VTEC (The i stands for intelligent) introduced continuously variable camshaft phasing on the intake cam of DOHC VTEC engines. The technology first appeared on Honda's K-series four cylinder engine family in 2001 (2002 in the U.S.). Valve lift and duration are still limited to distinct low and high rpm profiles, but the intake camshaft is now capable of advancing between 25 and 50 degrees (depending upon engine configuration) during operation. Phase changes are implemented by a computer controlled, oil driven adjustable cam gear. Phasing is determined by a combination of engine load and rpm, ranging from fully retarded at idle to maximum advance at full throttle and low rpm. The effect is further optimization of torque output, especially at low and midrange RPM.

For the K-Series motors there are two different types of i-VTEC systems implemented. The first is for the performance motors like in the RSX Type S or the TSX and the other is for economy motors found in the CR-V or Accord. The performance i-VTEC system is basically the same as the DOHC VTEC system of the B16A's, both intake and exhaust have 3 cam lobes per cylinder. However the valvetrain has the added benefit of roller rockers and continuously variable intake cam timing. The economy i-VTEC is more like the SOHC VTEC-E in that the intake cam has only two lobes, one very small and one larger, as well as no VTEC on the exhaust cam. The two types of motor are easily distiguishable by the factory rated power output: the performance motors make around 200 hp or more in stock form and the economy motors do not make much more than 160 hp from the factory.

In 2004, Honda introduced an i-VTEC V6 (an update of the venerable J-series), but in this case, i-VTEC had nothing to do with cam phasing. Instead, i-VTEC referred to Honda's cylinder deactivation technology which closes the valves on one bank of (3) cylinders during light load and low speed (below 80 mph) operation. The technology was originally introduced to the US on the Honda Odyssey Mini Van, and can now be found on the Honda Accord Hybrid and the 2006 Honda Pilot. An additional version of i-VTEC was introduced on the 2006 Honda Civic's R-series four cylinder engine. This implementation uses very small valve lifts at low rpm and light loads, in combination with large throttle openings (modulated by a drive-by-wire throttle system), to improve fuel economy by reducing pumping losses.

With the continued introduction of vastly different i-VTEC systems, one may assume that the term is now a catch-all for creative valve control technologies from Honda.


Turbocharged VTEC

For 2007 models, Honda's Acura luxury division announced the RDX crossover SUV which will feature a new turbocharged 2.3 litre inline 4 cylinder i-VTEC engine. Honda has used turbochargers before (previous examples include the Honda City Turbo and City Turbo II).


Advanced VTEC

A September 25, 2006 press release announced the launch of the Advanced VTEC engine by Honda. The new engine combines continuously variable valve lift and timing control with the continuously variable phase control of VTC (Variable Timing Control). This new system permits optimum control over intake valve lift and phase in response to driving conditions, achieving improved charging efficiency for a significant increase in torque at all engine speeds. Under low to medium load levels, the valves are set for low lift and early closure to reduce pumping losses and improve fuel economy. In comparison to the 2.4L i-VTEC these advancements claim to increase fuel efficiency by 13%. Honda also claims that new engine also meets exhaust emission standards compliant with U.S. EPA - LEV2-ULEV regulations and Japanese Ministry of Land, Infrastructure and Transport requirements for Low-Emission Vehicles, with emission levels 75% lower than those required by the 2005 standards. The Advanced VTEC goes into production models in 3 years.


VTEC in motorcycles

Apart from the Japanese market-only Honda CB400 Super Four Hyper VTEC, introduced in 1999, the first worldwide implementation of VTEC technology in a motorcycle occurred with the introduction of Honda's VFR800 sportbike in 2002. Similar to the SOHC VTEC-E style, one intake valve remains closed until a threshold of 7000 rpm is reached, then the second valve is opened by an oil-pressure actuated pin. The dwell of the valves remains unchanged, as in the automobile VTEC-E, and little extra power is produced but with a smoothing-out of the torque curve. Critics maintain that VTEC adds little to the VFR experience while increasing the engine's complexity. Drivability is a concern for some who are wary of the fact that the VTEC may activate in the middle of an aggressive corner, potentially upsetting the stability and throttle response of the bike.

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Jan 16, 2007

VR6 engine

The VR6 engine is a configuration developed by the Volkswagen Group. It is similar to the V engine, but with the cylinders offset from each other and tilted by 10.6° or 15° instead of the more common 45°, 60°, or 90°.


Description

The name VR6 comes from a combination of V engine (German: V-Motor) and the German word Reihenmotor (straight engine). The combination of the two can be roughly translated as "inline V6 engine".

The VR6 was specifically designed for transverse installation in front wheel drive vehicles. By using the narrow 15° VR6 engine, it was possible to install a six-cylinder engine in existing Volkswagen models. A wider V6 engine of conventional design would have required lengthening existing vehicles to provide enough crumple zone between the front of the vehicle and the engine, and between the engine and the passenger cell. In addition, the VR6 is able to use the firing interval of an Inline-6 engine. As a result, it is nearly as smooth as an Inline-6.

The narrow angle between cylinder banks also allows just two camshafts to drive all of the valves, and a single cylinder head to be used. This simplifies engine construction and reduces costs. In early (12 valve) VR6 engines, one camshaft is used per bank of cylinders. This is most similar to the operation of a SOHC V6 engine. However, later (24 valve) VR6 engines use one camshaft for all intake valves and one camshaft for all exhaust valves. This is most similar to a DOHC Inline-6 engine.

There are several different variants of the VR6 engine. The original VR6 engine displaced 2.8 L and featured a 12 valve design. These engines produced 174 PS (172 hp/128 kW) and 240 N•m (177 ft•lbf) of torque.


History

The VR6 engine was introduced in Europe in 1991 in the Passat and Corrado, and in North America the following year. The Passat, Passat Variant wagon and US-spec Corrado used the original 2.8 L design, while the Euro-spec Corrado and the 4WD Passat Syncro received a 2.9 L version with 190 PS (187 hp/140 kW). This version also had a free flowing 6 cm (2.5 in) catalytic converter, enlarged inlet manifold and larger throttle body.

The 2.9L engine, as destined for the Corrado, was originally designed to benefit from a dual tract variable-length inlet manifold called the VSR (German: "Variables SaugrohR") and made by Pieronberg for VW Motorsport. This gave extra low-down torque but was deleted before production on cost grounds and was instead offered as an aftermarket option. The design was later sold to Schrick who redesigned it and offered it as the Schrick VGI ("Variable Geometry Intake").

In 1992, with the introduction of the Golf's third generation, a six-cylinder engine was available for the first time in a lower-midsize segment hatchback in Europe. North America only received this engine in 1992 with the CorradoSLC ,1994 in the Jetta, and in 1995 in the Golf GTI... at the same time the European model started to use the 2.9 L in the VR6 Syncro model. The corresponding Vento/Jetta VR6 versions appeared in the same years.

In 1997, VW removed a cylinder from the VR6, creating the VR5, the first block to use an uneven number of cylinders in a V design (other than the Honda V3 triples of MotoGP fame). This version, which had a 2.3 L capacity, was capable of 150 PS (148 hp/110 kW) and had a maximum torque of 209 N•m (154 ft•lbf). It was introduced in the Passat in 1997, and later in the Golf and Bora in 1999.

For 1999, VW added further modifications to the design, with the introduction of the 24-valve 2.8 L VR6. This engine produced 204 PS (201 hp/150 kW) and 265 N•m (195 ft•lbf) of torque. The new version was not available in the Passat (as it was incompatible with the then-current generation's longitudinal layout), but was introduced as the range topper in the Golf and Bora. The VR6 name was dropped as a commercial designation, and the 4WD system (4Motion) was now standard on the V6 in Europe. The corresponding multivalve V5 was only released in 2001, with a 20 PS power increase, to 170 PS (168 hp/125 kW). The multivalve V6 was only introduced in North America in 2002 (where it retained the VR6 name).

In 2003, a high performance 3.2 L version of the engine was introduced to power VW's limited-production Golf R32 and a new range-topping variant of the Audi TT. According to Volkswagen, this variant produced 250 PS (247 hp/184 kW) and 320 N•m (236 ft•lbf) of torque in TT trim and 241 PS(238 hp/177 kW) in R32 trim. In 2004, VW imported the Golf R32 to North America using the same 3.2L VR6 as the Audi TT. Although it was rated by VW at 241 HP, the North American R32 featured a larger Mass Airflow Sensor than the European R32 (3" in diameter compared to 2.75"), and the airbox differed as well.

The 3.2 is now used as a range-topper in Audi A3 or as an entry level version in the VW Touareg and Porsche Cayenne, although the version used in the Cayenne features modifications to the head as well as the intake and timing systems.

In 2005, the European market version of Volkswagen's fifth generation Passat went on sale with a revised version of the 3.2 L VR6 as its top-spec motor. For North America, the Passat received a new 3.6 L VR6 with a narrower 10.6 degree cylinder angle, producing 280 PS (276 hp/206 kW). Both the 3.2 and 3.6 feature Fuel Stratified Injection. The introduction of the Passat VR6 also marked the first time a VR6 powered vehicle was made available in North America before Europe. The 3.2 VR6 is also being used to power a new MKV platform R32 in both Europe and North America. Contrary to earlier rumors, there will not be a 3.6 VR6 coming in a MkV golf to North America; the MkV R32 for North America will remain a 3.2 VR6, and will only be available with a Direct-Shift Gearbox.


Usage

The VR6 was used by Volkswagen in:

* VW Golf Mk.III and Mk.IV
* Golf R32 MK.IV and Mk.V
* VW Passat (B3, B4, and B6 chassis)
* VW Vento/VW Jetta Mk.III
* VW Bora/VW Jetta Mk.IV
* VW Corrado
* VW Phaeton
* VW Touareg
* VW Transporter T4 and T5
* VW Sharan/SEAT Alhambra/Ford Galaxy

The VR6 is also used in other Volkswagen Group products, namely:

* Audi A3 Mk.II
* Audi TT
* SEAT León Cupra

The Porsche Cayenne, which shares its chassis with the VW Touareg, also uses the 3.2 L VR6 as its base engine.


Other applications of VR6 technology

Volkswagen has also developed a series of engines which use narrow angle designs mated together at 72 degrees. For example, two VR6 engines mated together at 72 degrees result in a W12 configuration, which is significantly shorter than a V12 engine, but only marginally wider. W8 and W16 designs were developed in a similar fashion. The W8 uses two four-cylinder VR engines mated together, and the W16 uses two eight-cylinder VR banks.

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